Acu-Rite Solutions
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Acu-Rite Solutions
Acu-Rite Solutions

Where Fundamentals Meet the Future

In Southern California, where manufacturing continues to evolve alongside advanced technology, ACU-RITE SOLUTIONS plays an important role in supporting the next generation of machinists, CNC operators, and programmers through its collaboration with El Camino College. As a valued member of the HEIDENHAIN family of brands, ACU-RITE SOLUTIONS brings decades of precision measurement expertise and continuous innovation to educational environments, helping bridge classroom learning with real-world manufacturing demands. At El Camino College, that partnership supports a machine shop program serving a diverse mix of learners, from recent high school graduates eager to enter the workforce quickly to adults returning to school to build new skills or advance their careers. Regardless of background, participants follow a structured path that begins with core machining fundamentals and steadily builds toward advanced manufacturing technologies used throughout industry today. One Platform, Many Learning Opportunities MILLPWR systems support hands-on teaching by allowing learners to experience multiple machining approaches without switching platforms. They can begin by manually turning handles and developing a physical understanding of how milling works—how tools engage material, how feeds and speeds affect results, and how setup decisions influence accuracy. Once those fundamentals are established, learners transition directly into conversational programming and CAM-based CNC machining on the same equipment. This progression reinforces learning rather than disrupting it. Learners gain confidence more quickly because they build on familiar machines rather than starting over with each new concept. Miller notes that this continuity helps students grasp programming, setup, and machining concepts more quickly, while also demonstrating how CNC enhances efficiency and capability without replacing foundational skills. As he explains, the real value shows up in the classroom itself: “The ability to run a class full of students through everything from manually turning handles to running complex CNC programs on the same equipment truly multiplies our teaching capabilities.” Just as important, the skills developed on MILLPWR systems translate directly to local industry needs. El Camino College serves a region with employers ranging from large aerospace manufacturers to small job shops, and graduates must be adaptable to succeed. Training that blends [...]

2026-03-17T17:27:06+00:00

2025 Precision Machining Trends

Ongoing advancements in precision machining are reshaping manufacturing processes. Manufacturers that embrace these technologies can rapidly accelerate their machining efficiency and capability. In 2025, we expect to see five key trends fueling adoption and investment in precision machining technology. Keep reading to explore them and discover how Acu-Rite Solutions is at the forefront, driving innovation to support the future of manufacturing. Trend #1: Bluetooth® Integration Bluetooth® adoption in manufacturing is on the rise. Analysts at ABI Research anticipate that global annual shipments of Bluetooth®-enabled industrial devices will grow six-fold between 2022 and 2028. According to ABI Research, Bluetooth® technology is increasingly essential in industrial digitization because of its energy efficiency and low cost. Bluetooth® technology enables greater accuracy and efficiency in machining by transferring real-time measurements and data between machine tools and mobile devices. For example, the Acu-Rite Solutions droPWR iOS app integrates Bluetooth® technology and an IBT interface box to turn an iPad® into a digital readout. With the first-of-its-kind droPWR application, an iPad® can do everything an Acu-Rite Solutions digital readout can do except without cables between the tablet and machine tool. It can connect to multiple machine configurations in one tablet, including for milling, turning, and grinding machines with up to six axes. Since droPWR launched in 2022, downloads have increased annually, signaling greater adoption of Bluetooth®-enabled devices in machining workflows. The droPWR iOS app exemplifies how Bluetooth® powers more precise, flexible, and efficient machining. Tour the droPWR Application-based Digital Readout   Trend #2: Reshoring Reshoring became a strategic priority for many manufacturers amid the COVID-19 pandemic, which caused remarkable disruptions in the global supply chain. The recent announcement of potential shifts in U.S. trade policy has manufacturers bracing for more supply chain shifts. In 2025, manufacturers who purchase from suppliers outside the U.S. may have to pay more for the materials and technologies that fuel their production. Those that prioritize domestic suppliers will be in good company. According to recent research by Bain & Company, 81% of CEOs and COOs reported plans to bring their company’s supply chains closer to home, an increase [...]

2025-01-23T21:27:48+00:00

Did you know the G2 control is used to create a popular line of tattoo machines?

Well known in his industry, Dan Kubin is making unique tattoo machines that sell out typically within the same day he posts them on his website each Wednesday. “I make and sell multiple models of tattoo machines, making about 50 week right now, and still have a hard time keeping up with the demand,” explained Kubin. “A couple of months ago, I purchased a Webb milling machine with an Acu-Rite Solutions MILLPWRG2 control on it from a HEIDENHAIN / Acu-Rite Solutions distributor — Accurate Measurement Systems (AMS) in St. Louis — so that I can more efficiently work on these projects.” Kubin is located in Independence, MO. To many, Kubin’s tattoo machines are reminiscent of the Steam Punk style which embodies futuristic characteristics of an industrial era, often utilizing bright brass and copper. “If it is Steam Punk, that is unintentional. All I can say is that I like this look, as well as the use of brightly colored finishes, and working with brass and copper,” added Kubin who is also a practicing tattoo artist having done both for many years. Kubin started his interest with the tattoo business around 2005 during his time in the Air Force where he served as a machinist and welder. Until recently, Kubin has been designing and developing his tattoo machines manually, then outsourcing the machining. He explained that since he has so many different machine designs with much custom work, and that they keep changing, it had become very frustrating for all involved to keep up with his evolving creativity. “So I finally decided to buy my own milling machine in order to develop my new parts exactly the way I want them, when I want them,” explained Kubin. Kubin visited AMS in St. Louis and decided to buy their new demo machine right off the floor. “It blew me away,” added Kubin. “This machine with the G2 control allows me to do all kinds of things right in my home shop. With it now, I use it for rapid prototyping. I have the two-axis version so I [...]

2025-06-25T18:58:57+00:00

8 Applications for the MILLPWRG2 CNC Mill Control

Machining possibilities are endless when manual machine tools are optimized for quality and efficiency. That’s why manual machine tool operators of all skill levels use the Acu-Rite Solutions MILLPWRG2 CNC mill control. The MILLPWRG2 supports professionals seeking higher production, educators inspiring the next generation, and hobbyists pursuing their passions. Keep reading to explore the advantages of machining with a MILLPWRG2 in various manufacturing applications. What Is the MILLPWRG2 CNC Mill Control? The MILLPWRG2 is an entry-level CNC retrofit system designed, built, and supported in the USA by Acu-Rite Solutions. It’s compatible with knee and bed mills with two to three axes. The MILLPWRG2 is ideal for applications requiring both manual and automated machining. It can operate as a full-function DRO system, a programmable CNC control, or both. Automating manual processes right at the machine eliminates the need for external setups. Acu-Rite Solutions developed its CNC mill control so every manual machine tool operator can quickly learn, understand, and use it—from machining students to experienced machinists. The MILLPWRG2 can also integrate with nearly all the most popular machine brands, new and old. Why Use the Acu-Rite Solutions MILLPWRG2? The MILLPWRG2 powers precision in every manual milling application, including automotive, aerospace, and beyond. With the Acu-Rite Solutions MILLPWRG2 CNC control, users can produce superior workpieces and greater efficiency. Superior Workpieces HEIDENHAIN powers the advanced technology of the MILLPWRG2. It enhances machining capabilities and accuracy, resulting in less scrap and tighter tolerances for shapes from simple to complex. Real-time Feedback: MILLPWRG2 achieves greater consistency and fewer mistakes because it provides accurate real-time feedback on tool positions and movements. 3D Graphics System: The 3D graphics system also improves accuracy. Users can program cycles using conversational language prompts. Plus, they don’t need multiple screens, thanks to the streamlined navigation. Resolution and Repeatability: Precision and consistency are essential for quality control in machining. When paired with an Acu-Rite Solutions linear encoder, the MILLPWRG2 produces repeatable precise measurements. Greater Efficiency The MILLPWRG2 is durable. Many customers who purchased a first-generation model are still using it decades later. The CNC mill control can maximize machine lifespan and throughput, [...]

2025-06-25T18:55:29+00:00

The University of Pittsburgh upgrades research machine shop with MILLPWRG2

“Most people don’t realize that large universities have five or even ten machine shops throughout their campus. Some are education centers where students are trained on machinery. Other shops work for the university or even lend themselves outside of the university.” This insight was shared by our valued distribution partner, Gary Kinkela, President of Kinkade Inc. when he was discussing his recent installation of two Acu-Rite Solutions products at the University of Pittsburgh. Gary visited the University of Pittsburgh to meet with familiar faces and discuss their machine shop needs candidly. It became apparent that one of the shops faced challenges with its current equipment, particularly with a bed mill that featured an out-of-date control system. “The previous setup was old. It was aging technology. Parts could not be replaced, and the capabilities just weren’t there,” shared the shop manager, Shawn Artman. Shawn’s machine shop supports the unique machining and assembly requirements for the University’s Kenneth P. Dietrich School of Arts & Sciences. He elaborated, “We support the labs and research teams. We’ve built parts to support research for Quantum Physics and, we’ve created equipment for the Geology department to study frogs and fish underwater. Anything the school needs to be fixed or built, we do it.” After their initial shop walkthrough, Gary recommended replacing their legacy bed mill control with the MILLPWRG2. The MILLPWRG2 is a powerful yet easy-to-operate CNC retrofit system for knee mills and bed mills. The MILLPWRG2 offers faster set-ups, shorter run times, and a major boost in productivity. The upgraded MILLPWRG2 also opens the door to more advanced machining capability at the University of Pittsburgh. “We use MasterCAM, and the old system did not work with that, but Acu-Rite Solutions does,” Shawn shared. Gary further explained, “Many controls cannot locally handle the data loaded into machines from the central computer systems. G2 can. We have leapfrogged over the capability of the previous system. The G2 is also really simple for machinists to work with, and it can easily bridge to HEIDENHAIN controls. So if they ever [...]

2025-06-25T19:03:20+00:00

Entry to advanced: A machinist’s career growth via Acu-Rite Solutions

Education and training are essential and unending in the world of manufacturing. Whether just beginning training or being a seasoned machinist, it’s crucial to keep skills up-to-date and to adapt to advancing manufacturing technologies. With the right training and tools, manufacturers can unlock the ability to run more advanced machines and achieve greater success in their field. The Acu-Rite Solutions product catalog allows learners to grow into and layer on more advanced features as they master the basics. Richard Brown, Machine Tool Instructor at Horry-Georgetown Technical College, shared his perspective on progressive product training at the college: “The program actually takes you from the foundational skills all the way through completion of programming CNC” … “Here we feel like you need the foundational skills so that if something goes wrong with the program, you know how to adjust it. Acu-Rite Solutions is good to teach on because it gives the student, right in their face, what’s happening as they’re moving the dials. Once they get that, you no longer see them watching the dials. You see them just watching the screen and they know exactly where it’s at when they’re cutting the parts.” You can support a machinist’s career path, from entry-level to advanced, by pairing the trainee with various products in the Acu-Rite Solutions catalog. Let’s step through the sample progressive product training below. Entry-Level: Manual Input Systems One of the first steps in manufacturing education is gaining experience with manual machine tools. This entry-level exposure allows individuals to learn the fundamentals of machining, including tool selection, work holding, and toolpath creation. For trainees newer to manufacturing, Acu-Rite Solutions offers a range of entry-level manual input systems that are ideal for shop classes, production environments, and small shops. The DRO100, DRO203, DRO300, and droPWR are digital readout systems that allow users to quickly and accurately measure workpiece dimensions. The TURNPWR and MILLPWRG2 systems are CNC retrofit packages that can be added to existing manual machine tools to enable CNC capabilities. By mastering these manual input systems first, trainees will establish a foundational understanding of basic machine functions. [...]

2025-06-25T19:58:54+00:00

Acu-Rite Solutions new PCBA Bridge Adapter

SCHAUMBURG, IL (August 2022) – A new Acu-Rite Solutions adapter to enable a bridge from an Acu-Rite Solutions CNC control to a HEIDENHAIN control on the same machine will be introduced at the IMTS show in Chicago (September 12-17). This new product bridges the gap to bring an Acu-Rite Solutions control user to the next step, an entry-level HEIDENHAIN TNC 320 control, all on the same machine tool. This new system from HEIDENHAIN’s Acu-Rite Solutions brand will be especially useful for shop owners who want to easily upgrade their machine already equipped with an Acu-Rite Solutions MILLPWR control to the next-step HEIDENHAIN TNC 320 or to switch between both controls such as in teaching environments at trade schools and in machine shops. The PCBA was developed to allow Acu-Rite Solutions controls users to define and order a TNC 320 for small machine tool applications (i.e., VMC with tool changer) as a simple upgrade. This new system includes the PCBA adapter, a TNC 320 control and a complete AC package (motors, drives and electrical cabinet). Two options will be available: Kit Style: For a user who has an Acu-Rite Solutions bed mill kit installed on a machine and they want to add the flexibility of the HEIDENHAIN TNC 320, the interface PCBA adapter can accommodate the functionality by using the backend Acu-Rite Solutions components. The use could be educational where most instructing is done on the Acu-Rite Solutions MILLPWR or TURNPWR control but there is a need to show advance functionality of the TNC 320. This allows users to become experienced with HEIDENHAIN entry-level controls. OEI: This is the console-only option that a builder can integrate into the machine, using Acu-Rite Solutions backend components. This can be used for CNC ready machines that have older controls and the end user wants to upgrade. Acu-Rite Solutions is a brand of HEIDENHAIN consisting of digital readouts, linear scales and controls. Acu-Rite Solutions DROs and controls are manufactured in the U.S. www.acu-rite solutions.com High-resolution image available here. Media contact: Kathleen Herrmann, K-Pro PR, Inc. kherrmann@kpropr.com or 224-520-0665 Product contact: John Parker, HEIDENHAIN Machine Tool [...]

2025-06-25T19:34:09+00:00

For the love of MILLPWR

  A longtime Acu-Rite Solutions user shares the life-changing benefits of the Acu-Rite Solutions control and his love for the brand. Since 1996, Craig Guth has been using an Acu-Rite Solutions MILLPWR control in his home shop making custom motorcycle parts and more and is still using that same MILLPWR today! Not only that, but his love of machining secured him a full-time job in 2003 at The Toro Company headquarters in Bloomington, MN, where ACU-RITE controls are now used widely for prototyping. Melding his love of art with the benefits that machining provides, Guth has created many unique and useful things over the last 25 years. Originally teaching himself to use an Acu-Rite Solutions MILLPWR CNC on a mill still used in his home shop, Guth has become a go-to source for his unique inspirations of all kinds. A personal project head-turner are his fully custom-made motorcycles to name only one! Then when Guth was hired as an employee at The Toro Company to support its Product Development Lab (PDL), his love for machining helped him as he supported various R&D projects. Toro is a well-known provider of outdoor equipment including turf and landscape, snow and ice management, specialty construction and more. Acu-Rite Solutions Control Supports Home-based Business It all began for Guth in 1994 when working for a local machine distributor where they evaluated various equipment and settled on obtaining multiple easy-to-use and conversational Acu-Rite Solutions MILLPWR controls for mills for sale. From there, Guth purchased his own and went to making molds for a local rubber company as well as custom motorcycle parts for sale and himself. Guth’s home-based business named CNC Metalcraft has produced many parts with truly unique designs since its inception. His fully custom motorcycles include specially designed parts using the MILLPWR that include those for the primary drivetrain (where clutch is housed and suspension parts), front end parts, triple trees and wheels. “I consider myself an artist and enjoy creating beautiful things,” said Guth. “And I love working in the shop.” Another unusual project [...]

2025-06-25T19:00:24+00:00

7 reasons to choose an Acu-Rite Solutions control

While Acu-Rite Solutions is well known in the machine tool industry for its American-made rugged and reliable components, particularly its long-established digital readouts and linear encoders, it is important to note that today’s product offerings also include next-step Acu-Rite Solutions CNC controls for both milling and turning machines. The MILLPWRG2 is the established control for milling and the TURNPWR control for turning applications was introduced in 2019. Both of these Acu-Rite Solutions controls are now working in the field, and there are variety of reasons that these are becoming the choice of many. Some of the machine tool applications for which these Acu-Rite Solutions controls are commonly found in operation include on bed mills, knee mills and tool room lathes. Here are seven of the most common reasons many choose Acu-Rite Solutions controls to accompany them. 1. Reliable Reputation / Strong Warranty Acu-Rite Solutions has been in operation for over 60 years, steadfastly serving the machine tool industry all the way. Confidently owning a large portion of the market and still growing, Acu-Rite Solutions is proud to have one of the best product warranties on the market. All Acu-Rite Solutions controls come with a two-year warranty unlike most others. 2. Fully Featured Acu-Rite Solutions brand controls bridge the gap for manual machinists using digital readouts and who are looking to obtain next-level precision and automation in their shop. These MILLPWRG2 and TURNPWR CNCs are both extremely easy to use and are both equipped with a full set of standard features enabling the user to do more at the touch of a few buttons. With conversational language for use, both Acu-Rite Solutions CNCs come with the ability to import DXF files and support G-Code programming. And in answer to customer requests, both control packages also offer an optional off-line simulation software package. By using the various CNC features included within, users of both of these Acu-Rite Solutions controls are able to obtain faster set-ups and shorter run times than before, providing them with a major boost in machining productivity. 3. Made in the USA Acu-Rite Solutions controls are made in the [...]

2025-08-07T14:24:45+00:00

HEIDENHAIN opens new Acu-Rite Solutions Technology Education Center

Continuing to emphasize its Customer First initiative during these uncertain times, HEIDENHAIN announces the opening of a new Acu-Rite Solutions Technology Education Center in the Chicago suburbs. This new Acu-Rite Solutions Technology Education Center (ATEC) is now open with the promise of providing special support to its North American customers and prospects with direct access to see and use all its current popular Acu-Rite Solutions machine tool components, as well as the ability to call upon its expert trainers. Now, by appointment and with safety/cleaning protocols in place, special access can be granted to view and test Acu-Rite Solutions full line of current products, including its popular controls, digital readouts (DROs), encoders and accessories as applied to various machine tools in many instances. Machine tools currently hosted at ATEC include Acu-Rite Solutions three-axis MILLPWRG2 control system on a vertical knee mill and two-axis TURNPWR control on a tool room lathe, all fully functional. “We understand the importance of supporting North American manufacturing, maybe more so now than ever before,” said John Parker, HEIDENHAIN’s Business Development Manager for the Acu-Rite Solutions brand. “We believe it is our job to help machinists best equip their shop with the top tools and tips to move jobs through their systems quickly and most accurately. And Acu-Rite Solutions machine tool components and experts are here to help make that happen. ATEC is just one more instrument of support.” Custom training sessions can now be arranged at ATEC in Schaumburg, IL, as well as private meetings to review product options and discuss specific application needs. Those interested in a visit to this new technology center can contact any of the HEIDENHAIN/Acu-Rite Solutions Regional Sales Managers via the Support page or John Parker for a personal or small group appointment. Standard training sessions are listed on website. Due to current COVID-19, CDC protocols must be followed.

2025-06-25T19:38:42+00:00

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