Acu-Rite Solutions
Acu-Rite Solutions

Did you know the G2 control is used to create a popular line of tattoo machines?

Well known in his industry, Dan Kubin is making unique tattoo machines that sell out typically within the same day he posts them on his website each Wednesday. “I make and sell multiple models of tattoo machines, making about 50 week right now, and still have a hard time keeping up with the demand,” explained Kubin. “A couple of months ago, I purchased a Webb milling machine with an Acu-Rite Solutions MILLPWRG2 control on it from a HEIDENHAIN / Acu-Rite Solutions distributor — Accurate Measurement Systems (AMS) in St. Louis — so that I can more efficiently work on these projects.” Kubin is located in Independence, MO.To many, Kubin’s tattoo machines are reminiscent of the Steam Punk style which embodies futuristic characteristics of an industrial era, often utilizing bright brass and copper. “If it is Steam Punk, that is unintentional. All I can say is that I like this look, as well as the use of brightly colored finishes, and working with brass and copper,” added Kubin who is also a practicing tattoo artist having done both for many years. Kubin started his interest with the tattoo business around 2005 during his time in the Air Force where he served as a machinist and welder. Until recently, Kubin has been designing and developing his tattoo machines manually, then outsourcing the machining. He explained that since he has so many different machine designs with much custom work, and that they keep changing, it had become very frustrating for all involved to keep up with his evolving creativity. “So I finally decided to buy my own milling machine in order to develop my new parts exactly the way I want them, when I want them,” explained Kubin. Kubin visited AMS in St. Louis and decided to buy their new demo machine right off the floor. “It blew me away,” added Kubin. “This machine with the G2 control allows me to do all kinds of things right in my home shop. With it now, I use it for rapid prototyping. I have the two-axis version so I am able to [...]

2024-07-02T19:06:49+00:00

8 Applications for the MILLPWRG2 CNC Mill Control

Machining possibilities are endless when manual machine tools are optimized for quality and efficiency. That’s why manual machine tool operators of all skill levels use the Acu-Rite Solutions MILLPWRG2 CNC mill control. The MILLPWRG2 supports professionals seeking higher production, educators inspiring the next generation, and hobbyists pursuing their passions. Keep reading to explore the advantages of machining with a MILLPWRG2 in various manufacturing applications. What Is the MILLPWRG2 CNC Mill Control? The MILLPWRG2 is an entry-level CNC retrofit system designed, built, and supported in the USA by Acu-Rite Solutions. It’s compatible with knee and bed mills with two to three axes. The MILLPWRG2 is ideal for applications requiring both manual and automated machining. It can operate as a full-function DRO system, a programmable CNC control, or both. Automating manual processes right at the machine eliminates the need for external setups. Acu-Rite Solutions developed its CNC mill control so every manual machine tool operator can quickly learn, understand, and use it—from machining students to experienced machinists. The MILLPWRG2 can also integrate with nearly all the most popular machine brands, new and old. Why Use the Acu-Rite Solutions MILLPWRG2? The MILLPWRG2 powers precision in every manual milling application, including automotive, aerospace, and beyond. With the Acu-Rite Solutions MILLPWRG2 CNC control, users can produce superior workpieces and greater efficiency. Superior Workpieces HEIDENHAIN powers the advanced technology of the MILLPWRG2. It enhances machining capabilities and accuracy, resulting in less scrap and tighter tolerances for shapes from simple to complex. Real-time Feedback: MILLPWRG2 achieves greater consistency and fewer mistakes because it provides accurate real-time feedback on tool positions and movements. 3D Graphics System: The 3D graphics system also improves accuracy. Users can program cycles using conversational language prompts. Plus, they don’t need multiple screens, thanks to the streamlined navigation. Resolution and Repeatability: Precision and consistency are essential for quality control in machining. When paired with an Acu-Rite Solutions linear encoder, the MILLPWRG2 produces repeatable precise measurements. Greater Efficiency The MILLPWRG2 is durable. Many customers who purchased a first-generation model are still using it decades later. The CNC mill control can maximize machine lifespan and throughput, [...]

2024-07-16T13:26:43+00:00

For the love of MILLPWR

  A longtime Acu-Rite Solutions user shares the life-changing benefits of the Acu-Rite Solutions control and his love for the brand. Since 1996, Craig Guth has been using an Acu-Rite Solutions MILLPWR control in his home shop making custom motorcycle parts and more and is still using that same MILLPWR today! Not only that, but his love of machining secured him a full-time job in 2003 at The Toro Company headquarters in Bloomington, MN, where ACU-RITE controls are now used widely for prototyping. Melding his love of art with the benefits that machining provides, Guth has created many unique and useful things over the last 25 years. Originally teaching himself to use an Acu-Rite Solutions MILLPWR CNC on a mill still used in his home shop, Guth has become a go-to source for his unique inspirations of all kinds. A personal project head-turner are his fully custom-made motorcycles to name only one! Then when Guth was hired as an employee at The Toro Company to support its Product Development Lab (PDL), his love for machining helped him as he supported various R&D projects. Toro is a well-known provider of outdoor equipment including turf and landscape, snow and ice management, specialty construction and more. Acu-Rite Solutions Control Supports Home-based Business It all began for Guth in 1994 when working for a local machine distributor where they evaluated various equipment and settled on obtaining multiple easy-to-use and conversational Acu-Rite Solutions MILLPWR controls for mills for sale. From there, Guth purchased his own and went to making molds for a local rubber company as well as custom motorcycle parts for sale and himself. Guth’s home-based business named CNC Metalcraft has produced many parts with truly unique designs since its inception. His fully custom motorcycles include specially designed parts using the MILLPWR that include those for the primary drivetrain (where clutch is housed and suspension parts), front end parts, triple trees and wheels. “I consider myself an artist and enjoy creating beautiful things,” said Guth. “And I love working in the shop.” Another unusual project [...]

2024-07-15T20:36:13+00:00

Did you know that a team of hobbyists use the G2 to make custom auto parts?

A couple of hobbyists in southwest Florida with a 2-axis Bridgeport and MILLPWRG2 use that system to build custom one-off parts for street rods and hotrods. Hobbyist Len Milheim is a master tool-and-die maker from Michigan, and Bill Hutchison is a retired high-tech industry exec. They have teamed up over the last couple of years in Sarasota, FL, to make some really cool custom hot rod parts. Project 1: Transmission Adapter Hutchison is currently rebuilding a 1949 Studebaker ¾ ton pickup truck and was unhappy with the 3-speed column shift transmission, but wanted originality. So he found a 1949 Studebaker 4-speed out of a larger truck, and Milheim designed and cut this aluminum adapter to mate it to the original engine block. Pictured here is the original 3 speed on the right. The shiny ring on the 4-speed on the left is the collar that adapted the 4-speed input shaft to the clutch and pressure plate. These two units allowed the old 4-speed to bolt right up. Project 2: 1948 International KB6 Dash Hutchison has a 1948 International car hauler sitting on a late model Freightliner chassis. A lot of fabrication was required for this combo. According to Hutchison, this solid aluminum dash bezel was machined from a billet and matches the dash contours and houses all the rocker switches. He noted the engraving under each switch, stating that was also done with the G2, as was the engraving on the steering column horn button (picture right) sitting on a custom base to mate the handmade leather covered steering wheel to the steering column. Project 3: Custom Rear Axle knucklesA more ambitious current project under way involves the machining of one-off custom rear axle knuckles to adapt a 1996 Corvette independent rear suspension assembly to a 1955 ½ ton pickup truck. Hutchison says “I have built hot rods for years but I am a blacksmith compared to Len the “jeweler”.Len is making it possible to produce exceptional one-of-a-kind components for my projects that I never thought affordable before, but [...]

2024-07-02T20:20:08+00:00
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